1st March 2010
Like so many projects, particularly vehicles, they often look better than they really are. Jan Fouche has sent us a plentiful supply of good photographs clearly indicating the amount of detailed restoration work that has been dealt with. For people who leave things standing outside be aware that you will pay the price in due course if you ever decide to restore it.
The photographs give a good account of the work that is involved.

A rusted section of the bonnet to be cut out

A section of the other side of the bonnet cut out

A spot cleaned up to remove rust and repair with body filler

Air compressor housing with a crack leaking water

Air compressor piston and conrod removed to repair stripped conrod bolt

Air compressor water supply hose completely blocked causing overheating

Another angle of the bumper

Another angle of the diesel pump

Another angle of the steering box

Another photo of the oil leaks

Another photo of the old air lines

Another one of the brake boosters that have to be replaced

Another shot of the repaired steering cylinder

Back part of water pump removed from engine

Ball joint removed to remove steering box

Beneath the diesel pump near the bell housing showing oil leak

Carry axle air suspension mount was bent - here being repaired

Close up section to be replaced

Complete diesel pump removed for oil leak repairs

Compessor water supply also showing rust and blockage

Compressor back in place

Compressor casing cleaned up showing the crack

Compressor removed to repair cracked casing

Cooling fan removed to remove water pump

Damaged steering cylinder oil hoses to be replaced

Diesel pump refitted with new packings showing the red sealant

Diesel pump with many visible leaks

Engine with diesel pump removed

Front of engine with cooling fan removed

Front part of waterpump removed showing the trail of leaking water

Just in front of that, another place

Left hand side of cab rear with a section of bad rust

More of the cab dents repaired

New diagram for one of the brake boosters

New front bumper fitted

New plate also welded in here

New plate fully welded

New steering cylinder hoses fitted

Oil cooler cleaned and new packings installed

Oil cooler removed to clean rusted water ports and repair oil leaks

Oil cooler showing the oil leak

Old front bumper with pipe cut out

Old PVC air lines removed

One of the ball joints with a lot of dirt in the grease

One of the relined brake shoes

Other places on the bonnet to be repaired

Refitting the compressor after repairing the crack and conrod

Replacing winch brake drum

Right hand corner with plate replaced

Rusted section replaced with new plate

Some of the new air hoses and fittings to be installed

Some very deep rust grinded out to stop further decay

Steering box being cleaned

Steering box opened up showing some water mixed in the oil

Steering box refitted

Steering box with all parts cleaned ready for seals and packings to be fitted

Steering box with clearly visible oil leaks

Steering pump removed to repair oil leak

Steering cylinder back from hydraulic repairs showing where they welded it

Steering cylinder refitted

Steering cylinder removed to have new seals fitted

Steering cylinder with dust seals replaced

Steering clylinder with torn dust seal

The carry axle air suspension mount top piece showing how much it was bent

The compressor with piston removed

The corner in process of sanding down

The left hand corner with body filler applied

The new plate tag welded in position after all rusted parts were cut out

The new water pump impeller with the old one on the right

The old steering cylinder hoses removed

The rear of the cab with dents repaired

The reverse side of the impeller

The right hand corner showing a hole rusted in the plate

The right hand corner also totally rusted away with old body filler coming off

The spot above the air vent repaired with body filler

The steering box spiral removed to fit new seals

The water pump shaft with cracked seal and worn impeller

Water pump splitted to remove leaking seal and worn impeller

Winch brake drum completed and outer cover replaced

Winch brake drum shoes relined and fitted

Winch brake drum with inner part refitted